Is there a brush electric batch, a brushless electric batch, a servo electric batch, or is it foolish to distinguish? This article makes it clear!

2023-03-08

The era is developing rapidly, and technology is constantly iterating. On the production front line of factories, traditional manual tools are gradually fading out of people's sight, replaced by a series of more efficient automation tools, such as electric screwdrivers (also known as electric screwdrivers), which are electric tools used to tighten and loosen screws. They are widely used in industries such as aviation, sedans, machinery, and electrical appliances, and can effectively improve labor productivity and reduce labor intensity for workers. With the widespread recognition and use of electric scooters in the market, more and more electric scooter manufacturers are entering, and the types of electric scooters are also increasing. Currently, based on the development history of products, there are mainly four types of electric scooters in the market: brush electric scooters, brushless electric scooters, servo electric scooters, and smart electric scooters. What are the specific differences between these four types? How should customers choose? Below, the editor who focuses on the electric batch industry will share some experiences with you:



1. Equipped with a brush electric screwdriver

A brush electric screwdriver, as the name suggests, refers to an electric screwdriver motor with carbon brushes. Therefore, it is necessary to replace the carbon brushes in a timely manner after wear to avoid damage to the screwdriver. Once there is wear, repair is relatively difficult. Moreover, its noise is high and there is dust, making it unsuitable for use in dust-free factories. Even if it is used for a long time with a brush, there may be heating conditions. But having a brush electric screwdriver has a higher torque, so for some products with a high demand for torque, having a brush electric screwdriver is still a good choice. In terms of price, having a brush electric batch is relatively affordable, so there are still a large number of manufacturers using brush electric batches in the market.

2. Brushless electric batch:

The so-called brushless refers to the absence of carbon powder, carbon ash, non polluting, and dedicated to dust-free factories. There is no need to replace carbon brushes, so there is no carbon ash. When used in a dust-free factory, there is no need to worry, and there is no heating phenomenon. Moreover, due to the lack of carbon brush conflicts, the noise is low, and it does not disturb other electronic products. In addition, brushless motors have a small volume, light weight, and overall lightweight appearance. Long term use does not harm the wrist or fatigue, and generally can handle a torque of around 20 kilograms. Widely loved by manufacturers.

1. Servo electric screwdriver:

Servo electric screwdriver is a new type of electric screwdriver, which is different from general electric screwdrivers. It is composed of a servo driver and a servo motor. It has a large torque and fast response, with an acceleration time of less than 7ms from 0r/min to 3000r/min, which is incomparable to ordinary electric screwdrivers. Moreover, it can be equipped with a Tamagawa high-precision 23 bit encoder to improve positioning accuracy and low-speed work stability. In terms of torque, accuracy, and service life, servo electric drives are more powerful and responsive than brushless and brushed electric drives, enabling more complex automation requirements. Many manufacturers on the market now use brushless servo electric screwdrivers with quick action intelligent tightening. Based on servo control technology, they can ensure that the torque accuracy of millions of tightening assemblies is controlled within a standard deviation of ≤ 3%. Paired with the corresponding selected controller, it can ensure the flexibility of the tightening process. Combined with high-precision and comprehensive monitoring functions, it can ensure the reliability of the tightening process to the greatest extent. With safety, reliability, efficiency, high cost-effectiveness, and high precision, the quick action intelligent tightening brushless servo electric screwdriver is widely recognized by users.

2. Smart electric batch:

The intelligent electric batch adopts high-precision motors and is equipped with high-precision torque control algorithms to ensure torque accuracy and smooth system operation; Intelligent electric batch requires the execution of tasks through servo motors, PLCs, and drivers, and can run complex algorithms. Its torque control is more precise, can provide real-time torque values, and execute actions according to torque reference values, completing high standard and difficult locking work. The intelligent electric batch adopts high-precision motors and is equipped with high-precision torque control algorithms to ensure torque accuracy and smooth system operation. Nowadays, intelligent electric batch machines have been widely used in the field of industrial assembly, bringing convenience to the production lines of enterprises.

The above is the introduction of brush electric batch, brushless electric batch, servo electric batch, and intelligent electric batch shared by the editor. I believe that after reading it, everyone will have a better understanding of different electric batches. There are many manufacturers producing electric screwdrivers on the market now. It is recommended that you choose reliable electric screwdrivers for purchase, such as Quick Action Intelligent Tightening, which has been focusing on the tightening field for more than ten years. Their electric screwdrivers have a rigorous design concept, precise manufacturing process, and strict factory inspection throughout the entire process, ensuring quality and assurance. They continue to innovate and develop tightening tools and technology, We provide a continuous supply of suitable tightening tools for our customers, including brushless electric screwdrivers, servo electric screwdrivers, and intelligent electric screwdrivers, all of which are highly recognized by our customers. If you need or do not understand, you can consult with them.