Industrial tightening digitization | An article tells you why digital tightening technology presents inevitability

2023-01-11

To do a good job, one must first sharpen one's tools. In the industrial manufacturing system, tightening operation is one of the core links, and the quality of its tightening operation directly affects the quality, safety performance, and effectiveness of the entire product. With the advent of the intelligent manufacturing era, in order to ensure that tightening operations do not have situations such as missing or incorrect tightening, traditional tightening methods are no longer able to meet the needs of modern industrial production systems. This low efficiency and safety performance are difficult to guarantee The traditional process that heavily relies on the proficiency of tightening workers will gradually be replaced by intelligent tightening methods with intelligent decision-making systems, and industrial tightening will become increasingly digitized. Today, the editor will explain to you why the development of digital tightening technology is inevitable.

  


1. Environmental impact:

With the development of information technologies such as the Internet of Things, cloud computing, big data, and 5G, the global industrial revolution has entered a substantive stage, and manufacturing factories are facing the fourth industrial revolution. In this revolution, the manufacturing environment underwent fundamental changes. By utilizing network communication technology, computers and automation were connected in real-time in a completely new way. Computer systems equipped with machine learning algorithms were remotely connected to robots, enabling them to learn and control robot technology, leading to fundamental structural changes in the operations performed by operators, The influence of Industry 4.0 and intelligent manufacturing is being realized on a global scale. In the new round of industrial revolution, intelligent manufacturing will inevitably be achieved through a fully interconnected system construction.

2. Market dynamics:

As the world's largest manufacturing country, China has put forward higher requirements for the transformation and upgrading of its manufacturing industry towards intelligence and green development, accompanied by the issuance of Made in China 2025 and China's 14th Five Year Plan. With the rapid growth of China's manufacturing market, the demand for high-end tightening in the domestic market is increasing, which will directly and effectively drive the market size of China's intelligent tightening industry. After years of sedimentation and research and development investment, many high-end tightening enterprises in China have the ability to compete with foreign leading enterprises in some segmented application fields, and are striving to catch up with foreign leading enterprises and actively seize market share in the domestic intelligent tightening market.

3. Technical precipitation:

As a national high-tech enterprise with years of experience in tightening technology, SUDONG, a fast acting intelligent tightening technology, has taken the lead in mastering the core algorithm of digital tightening and has constructively proposed the concepts of "intelligent tightening" and "digital tightening" in the industry. It has also proposed a digital intelligent tightening system, which can provide flexible and diverse tightening solutions and connect various error prevention accessories to reduce tightening failures, Shortening downtime and improving normal operation time, simple parameter settings can save debugging time during production changes, and on the other hand, the system is completely controllable. By adopting intelligent and advanced tightening schemes, the quality of tightening results is guaranteed, and the tightening process is simplified by using work flow sorting and instructions. It is worth mentioning that the intelligent system of Quick Action can optimize the tightening process, improve production efficiency, and retrieve rework caused by common tightening faults such as floating locks, sliding teeth, and diagonal strikes, reducing unnecessary production costs. Even though it comes with various tightening error warnings, combined with efficient tightening schemes, it not only provides productivity but also significantly improves product yield, effectively improving tightening efficiency.

Efficient digital intelligent tightening operations play a crucial role in the construction of China's intelligent manufacturing system, enabling customers to complete product production more efficiently, accurately, safely, and intelligently, helping to accelerate the digitalization process of China's industry. Its existence is inevitable for development!