With the rapid development of China's Internet of Things technology, more and more intelligent electronic products are emerging, and the integration between components in products is also increasing. Therefore, the requirements for the screw locking process are becoming increasingly high. Many electronic products require precise torque control and monitoring of the locking process. Each screw lock payment parameter can be recorded and tracked. Many manufacturers have strict control over production records and hope that all lock information is recorded together with the lock, including lock quantity, good product number, fault number, and defective product record. It can monitor the locking force of each screw in real-time and adjust the torque at any time.

Intelligent batch processing is a combination of hardware and software, controlled by software to transmit information and data in real-time, thereby achieving intelligent locking operations. For some high-precision and high demand intelligent products, the product company requires the ability to record some important parameters during the production and manufacturing process of the product for future maintenance, troubleshooting, and providing relevant data as support.

These products require precise fluctuations in torque within a small range without screws. Production line employees can monitor the status of lock payments in real-time through the display screen. So the smart batch is corresponding. Intelligent batch processing is a combination of hardware and software. Software controls hardware and displays and distinguishes hardware through real-time response data, thereby achieving the goal of intelligent locking.

What are the advantages of intelligent electric batch batching compared to traditional screw electromechanical batching? Firstly, we all know that normal batch processing is not a data response, and torque adjustment is also manually adjusted without torque, and locking data is not recorded. Let's take a look at different smart electric scooters together.

1. High torque control accuracy, with an error within ± 5%

2. The speed and torque of the locking process can be controlled in stages. Using different speeds and torques in different locking stages can achieve better locking effects

3. Record the locking result of each screw to track its working status. Professional development of special programs that can track screw locking torque in real-time

4. It can be integrated into the "Internet of Things cloud system" to achieve remote data reading, analysis, and operation. There are many ways to interact with computers. Computer management software and HMI screen for locking operations and monitoring

5. Safe and environmentally friendly, with no noise during electric intermittent operation. Key components are imported to ensure long-term stable operation, reduce maintenance costs and time

6. Strong applicability, can cover various specifications of M0.8-M5.0 screws

7. Various control methods can be quickly connected to robots or motion channels through 485, 232, and IO ports

Functional features and core selling points:

1. Adopting high-end imported motors, the product has a long lifespan and eliminates manual maintenance, with a mechanical lifespan of 3-5 years;

2. The lock payment results can be traced, exported, and uploaded to the MES system;

3. Easy to install and debug, providing interfaces and technical support for secondary development;

4. Accurate tooth detection function ensures precise activation of tightening signals;

5. Accurate floating height/sliding tooth detection, feedback to PLC or control card for abnormal handling;

6. 16 tightening tasks, each supporting 5 tightening steps, and the dismantling task supporting 2 dismantling steps, ensuring high controllability of the tightening and dismantling process;

7. Supports RS232/485 Modbus RTU communication protocol, strong scalability, supports multiple IO inputs/outputs, can customize non-standard TCP/IP network ports, and can quickly build intelligent locking and payment systems;

8. Suitable for various screw tasks and locking scenarios of M0.8-M12.0; Repetitive accuracy of ± 3% - ± 5%, torque speed can be set.

The above is the function of smart electric screwdrivers shared by the editor today. If you want to learn more about smart electric screwdrivers, you can continue to follow SUDONG Intelligent Tightening Technology (Guangdong) Co., Ltd. (brand name SUDONG), located in Dongguan, an advanced manufacturing center in the Guangdong Hong Kong Macao Greater Bay Area. Established in 2007, it is a professional high-tech enterprise that integrates the research and development, production, and sales of carbon free brush electric screwdrivers, torque testers, and peripheral supporting products.