Empowering intelligent manufacturing with high-speed electric drivers, upgrading automotive electronic tightening and assembly processes

2021-02-22

At present, the wave of intelligence and electrification in the global automotive industry is irreversible. New energy intelligent vehicles are gradually replacing traditional fuel vehicles, which is also a revolutionary change in the automotive industry.

The Internet, 5G communication, artificial intelligence and other emerging technologies are promoting the industrial application of on-board sensing systems and intelligent vehicles. Therefore, new energy intelligent vehicles are also known as mobile intelligent computers on the wheels. With the constant penetration of auto drive system, information entertainment and networking systems in vehicle models, the proportion of automotive electronic components in the whole vehicle continues to increase. This change puts forward higher requirements for the stability, safety and digitalization of automobile manufacturing and assembly.



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In automotive electronics, there are not only a large number of threaded connections, but also relatively standardized products, making it easier to achieve automated assembly of screws. However, if not fully considered, the preset goals of improving efficiency and product quality will be difficult to achieve. Therefore, special attention needs to be paid to assembly accuracy, full monitoring of tightening process, dust prevention treatment of feeding and tightening, and digital management of tightening results to ensure product quality compliance.

The tightening process, as the core technology of automotive assembly, has been constantly developing and updating. In response to the upgrading and transformation needs of the automotive industry and other manufacturing industries, as a leading supplier of intelligent tightening tools and automated tightening solutions, QuickAction Digital Tightening continues to invest in product research and development design, committed to providing users with advanced and innovative tightening tool products and solutions in the market, empowering customers in industries such as automobiles and components, new energy vehicles, and 3C electronic manufacturing to achieve intelligent manufacturing.



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The quick action brushless servo electric screwdriver is based on servo control technology, which can ensure that the torque accuracy of millions of tightening assemblies is controlled within the standard deviation of ± 5%, meeting the highest level of assembly accuracy requirements. The product uses a brushless servo motor, which has the advantages of low noise, fast speed, high efficiency, good low-speed performance, dust-free, high torque accuracy, and strong seismic resistance, significantly reducing operating costs, Thus obtaining a long service life.


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In the automatic tightening process, after a screw is assembled, in addition to torque, angle, and time detection, it is also necessary to detect the position of the screw. The quick action brushless servo electric screwdriver can ensure stable power performance and torque peak output, and can also monitor the entire tightening process of key workstations. The built-in torque sensor and angle sensor can also accurately control the entire tightening process, And record all important tightening process parameters in real time, provide effective monitoring for missing counts, and achieve optimal product performance. This replaces complex manual operations, improving both efficiency and product assembly qualification rate. At present, we have provided high-quality tightening services for industries such as automobiles, mobile phones, computers, clocks, and robots with our ultra-high cost performance advantages.

Quick acting electric drivers are widely used in the assembly and manufacturing industry, with impressive performance in improving product quality, improving assembly efficiency, and reducing costs. They can create great value in actual production. In the future development, Speed Digital Tightening will continue to upgrade and innovate its electric screwdriver series products, significantly improving the assembly quality of vehicle tightening with high quality, thereby promoting the development of the automotive industry and helping more customers stay ahead in Industry 4.0.