Nowadays, various types of screws are used in everything from cameras, glasses, clocks, televisions, electrical products, musical instruments, furniture, to transportation equipment, airplanes, trams, automobiles, engineering, architecture, bridges, etc. As long as there is industry on Earth, it can be said that screws occupy an extremely important position. Screws can be said to be a common invention in people's production and life for thousands of years. In terms of application fields, they are the greatest invention of humanity.
However, with the rapid development of modern industry and the increasing level of automation in China, the demand for production efficiency is also increasing. Therefore, there is a huge demand for equipment assembly in the domestic market. However, most traditional electric tightening tools rely on manual assembly work, which not only fails to ensure product quality, but also requires manual inspection after assembly, which undoubtedly lowers the development of production efficiency. Especially when encountering automated tightening assembly projects, various pains are unbearable; In the electronic manufacturing industry, many enterprises are facing various problems in product assembly, such as the inability to meet assembly quality standards, frequent quality problems, and industrial upgrading. Insufficient tool accuracy leads to the inability to pass standard audits.
With the gradual expansion of application fields, the updating and iteration of new materials, and the innovation of manufacturing processes, not only have various forms of screws appeared on the market, but different products have put forward new requirements for tightening screws. So, how should we face these various forms of screws and the tightening requirements of products?
Taking the 3C industry as an example, current electronic products are gradually tending towards miniaturization, precision, and cutting-edge technology. Their production and assembly require a lot of non-standard equipment. In the mechanical assembly industry, the quality of threaded fastener assembly will directly affect the assembly quality and driving reliability of the entire vehicle. Traditional manual assembly has poor accuracy and low efficiency, which cannot meet the needs of modern automated production lines. So more and more car manufacturers are choosing high-precision electric tools for assembly, and at this time, smart electric drivers come in handy.
These requirements are mainly reflected in the accuracy of tightening screws and the torque. For some high-precision electronic manufacturing industries, we all know that manufacturing processes are very rigorous, and the quality control of the entire product is also quite high. The materials used are also different from general materials. There are several problems encountered when tightening screws for this type of electronic product. Firstly, how to tighten screws when they are extremely small; Secondly, if the tightening force (torque) is too large during tightening, it may cause irreparable damage to the product; Thirdly, if the tightening force (torque) is too small during tightening, it is possible that internal components may not be securely fixed. If screws loosen during use, the product may also be damaged.
In this new situation and situation, as a leader in the electric tool industry, QuickAction has developed an intelligent brushless electric screwdriver based on years of professional digital tightening experience. Based on servo control technology, it can ensure that the torque accuracy of millions of tightening assemblies is controlled within a standard deviation of ≤ 3%, and can achieve high-precision tightening; The intelligent brushless servo electric screwdriver controller it is equipped with can fully control the entire tightening process, greatly improving product quality and optimizing the tightening process. It can automatically identify tightening faults such as floating locks, slipping teeth, poor torque, and poor angle, greatly reducing torque problems that may occur during manual operation.
In addition, the built-in torque sensor and angle sensor can achieve precise control of the brushless servo electric screwdriver in various tightening processes, and record all important tightening process parameters in real time. The tightening torque and torque of each screwdriver can be clearly seen at a glance, making it easy for quality inspectors to inspect product quality.
This innovative product was developed by Speedo based on the characteristics of the current assembly industry and its own project experience over the past 21 years, filling the market gap. Quick digital tightening has strong advantages in this field, with its leading technological strength and efficient services, which will help manufacturers cope with various challenges and achieve faster development.
