Quick acting intelligent tightening electric screwdriver: an "intelligent" manufacturing expert in the field of 3C electronic assembly

2020-11-05

With the rapid development of 5G communication technology, Internet and artificial intelligence, 3C electronic industry will usher in new changes. The faster updates and iterations of products such as mobile phones, tablets, laptops, and televisions will undoubtedly become a future development trend. This also requires 3C electronic enterprises to have a more efficient production level, starting from the production line, introducing automation tools and technologies, improving production efficiency, ensuring product yield, improving product quality, shortening production cycles, and effectively improving production capacity. Of course, the tightening process, which plays an important role in the 3C electronic assembly production line, is even more crucial. As a leader in the tightening industry for more than ten years, the intelligent tightening technology and highly intelligent and automated tightening products of Quick Action Intelligent Tightening will help improve the automation and intelligence level of the 3C electronic assembly process, in order to welcome the comprehensive arrival of the 5G era.


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According to relevant data statistics, nearly 70% of electronic products worldwide are manufactured in China, among which the 3C electronics industry has a production value of nearly 5 trillion yuan. However, compared to the huge market size, 90% of the current production and manufacturing processes still belong to very traditional manual operation methods, which not only have a large number of workers, simple and repetitive work, but also low automation level and low technological content. The vast scale of the industry is vastly different from traditional production methods, greatly restricting the intelligent development of the industry. Therefore, in the face of new trends and developments, how to improve the automation level of production lines has become a key factor for enterprises to win in fierce market competition. This also means that assembly products with high speed, precision, and intelligence can better assist the transformation and innovation of 3C electronic production enterprises.

For the 3C electronic manufacturing industry, there are already extremely strict requirements for product assembly efficiency and quality. In the face of a critical period of industrial transformation, the requirements for precision and intelligence in the production assembly process are even more stringent. Due to the small and precise components in the 3C electronic assembly process, the primary requirement for the tightening process is accuracy. Based on this, the rapid intelligent tightening relies on its strong research and development capabilities and core technology. Its carbon free brush intelligent electric screwdriver has extremely high accuracy, and the torque accuracy of millions of tightening assemblies is accurately controlled within a standard deviation of ≤ 3%. Under normal working conditions, it can achieve Cmk ≥ 1.6, which means that there is only a 0.6 error rate per million screws, and the pass rate is as high as 99.9994%. In addition, it can also achieve more precise tightening by freely setting and adjusting torque, speed, waiting time, and rotation direction within the performance parameter range according to different tightening process requirements.



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In addition to precision, the high automation and data traceability function of quick action intelligent tightening not only ensures the yield rate of products, but also ensures extremely high tightening efficiency. Years of research and development have made Speed Drive aware of the importance of data traceability. On the one hand, its computer-based data acquisition system can store the entire tightening process data and generate curve tables, providing important information related to the tightening process, improving the assembly process. At the same time, it can also store tightening data, calculate work qualification rates, and improve data traceability. On the other hand, it can also provide flexible and diverse tightening schemes, and can connect various error prevention accessories to reduce tightening failures, shorten downtime, and improve normal operating time. The traceable tightening process provides reliable data assurance for the tightening process of 3C electronic assembly.

The arrival of the 5G era is bound to trigger a new round of product updates and iterations. In the continuous evolution of 3C electronic products towards precision manufacturing, precision testing, and miniaturization, rapid intelligent tightening will be the best tightening "partner" for further accelerating transformation and achieving automation.