2020 can be seen as the first year of 5G scale construction. After the impact of the epidemic, "new infrastructure" represented by 5G began to develop rapidly, becoming an important productive force for economic recovery and development. According to the prediction of the China Academy of Communications, by 2025, the cumulative investment in 5G network construction in China will reach 1.2 trillion yuan, which will drive investment in the upstream and downstream of the industrial chain and various industry applications to exceed 3.5 trillion yuan. At the same time, the promotion and application of 5G will also promote the vigorous development of intelligent factories.
The intelligent factory in the 5G era is clearly characterized by "intelligence" and "digitization". Intelligence brings about a reduction in manual intervention on factory production lines and an increase in intelligent machines. Digitization brings about the integration of information technology as the core to connect various processes in production, achieve digital traceability and interconnection of each production link and process, and thus achieve efficient production and resource integration and optimization. Therefore, in the production process of smart factories, the most basic bolt tightening process also needs to keep up with the pace of technological development, take the development of 5G as an opportunity, improve the technological level of tightening processes and tools, and help the new development of smart factories in the era.
How should intelligent tightening enterprises respond to the arrival of the 5G era?
The information revolution is becoming increasingly fierce, and networks and production systems will be closely linked. The Internet of Things connects processors, sensors, production tools, and assembly lines on the production site, enabling communication between machinery and people. They are closely linked through the industrial Internet of Things to achieve more coordinated and efficient manufacturing systems.
For the tightening process, in order to achieve communication between people and the tightening process, higher intelligent tightening tools are needed. Currently, most tightening tools on the market are still simple production tools with a single tightening effect. Due to their limited applicability to repetitive tightening operations, most tightening tools cannot be connected to the intelligence and integration of overall factory production. This leads to a lack of intelligence in the most basic aspects, which further affects the interconnection of the entire intelligent factory. Therefore, the intelligence of tightening tools urgently needs to be put on the agenda, which requires the transformation of the tightening industry and the upgrading of tightening technology. Similarly, the production technology of electric screwdrivers in China should also develop towards intensification, flexibility, automation, specialization, and networked production cooperation and supporting facilities. We should gradually shift from the export method of fixed brand production and neutral packaging to mastering core technologies and building our own "Chinese Smart Manufacturing" brand.
How to empower the tightening process in the 5G era with quick and intelligent tightening?
On the basis of years of deep cultivation and meticulous work in the tightening industry, Speedy Intelligent Tightening has mastered the core technology of intelligent tightening through continuous technological research and independent innovation. Its servo motor, intelligent driver, encoder, high-precision sensor, precision reducer and other applications of international main flow modular structure configuration ensure the reliability of tightening quality, and achieve international leading levels in tightening quality and accuracy.
5G brings not only the interconnection of all things, but also the exchange of information, making every process of future intelligent factories recorded. In the future, every object and process in a factory will be a terminal with a unique IP, making the raw materials in the production process have "information" attributes. Quick Action understands the importance of data-driven presentation in the tightening process in the production process. On the one hand, its computer-based data collection system stores tightening data and calculates work qualification rates, improving data traceability. On the other hand, it can also provide flexible and diverse tightening schemes, and can connect various error prevention accessories to reduce tightening failures, shorten downtime, and improve normal operating time. The digital tightening process provides safe, reliable, and traceable bolt connections for the overall assembly process of medical equipment.
In large factories under the 5G network, the high speed of real-time analysis and processing of high traffic data is ultimately aimed at further improving the production efficiency and product quality of enterprises. Therefore, efficiency remains the main theme, and in the intelligent factory above efficiency, the precision of the tightening process brings quality assurance and production efficiency improvement. The quick acting SUDONG intelligent brushless electric screwdriver is based on servo control technology, which can ensure that the torque accuracy of millions of tightening assemblies is controlled within a standard deviation of ≤ 3%. And it can freely set multiple tightening parameters according to different tightening process requirements, achieving precise tightening. The use of brushless servo motors significantly reduces operating costs, prolongs lifespan, and ensures robust power performance and peak torque output, making it an ideal choice for CNC tightening assembly processes. In addition, the intelligent tightening system comes with various tightening error warnings, combined with efficient tightening schemes, which not only improves productivity but also significantly improves product yield. The precision of the tightening process accelerates the assembly process to a certain extent and improves productivity.
The integration and application of 5G and AI technologies are driving the arrival of the era of intelligent factories. Quick action intelligent tightening will keep up with the development of the times, and achieve interconnection with people and things through the intelligence and digitization of tightening technology. In the future, Speed Drive will always adhere to technological innovation, taking the different needs of global customers as the starting point for further upgrading of tightening technology, and providing efficient and accurate tightening tools and peripheral supporting products for every user's assembly needs.
